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Motor Optimization; Same Efficiency + Different Slip = Different Savings

Posted by David Sellers on August 18, 2008

In my previous post, I looked at using MotorMaster to take a life cycle cost perspective on the motor selection for a 5 hp chilled glycol pump serving an ice storage system. In doing that, I looked at upgrading from a Title 24/Energy Policy Act compliant motor to a premium efficiency motor as defined by NEMA. But, as you can see from the list below, there are a lot of choices, including motors with efficiencies that exceeds the NEMA definition of premium efficiency. 

The motors I contrasted previously are highlighted in green and yellow in the table above. In this post, I will take a look at some of the peak efficiency options, specifically, the ones highlighted in lavender ...Read More

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Resources for the Resourceful: MotorMaster; Optimizing Motor Efficiency

Posted by David Sellers on August 14, 2008

Yesterday, I was using DOE's MotorMaster software tool (illustrated below;  page down if you hit the link and you'll find it) as part of an interactive exercise in a class at the Pacific Energy Center and got to thinking that it might be a good idea to expose some of the tool's capabilities to a broader audience.

Details on the capabilities of the tool can be found in the descriptive brochure that you can download from the web site, but in general terms, MotorMaster is a database of electric motor performance data representing an significant portion of the actual s...Read More

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Resources for the Resourceful: The Honeywell "Gray Manual'

Posted by David Sellers on August 13, 2008

Today, I was pleased to discover that a classic control system reference was available on line. Specifically, the Honeywell "Gray Manual" is now available in an interactive HTML format (pictured below) as well as a down-loadable .pdf file

I lost my hard copy of this classic when I moved from St. Louis to Portland 10 years ago and had not gotten around to replacing it. After recently hearing that it was available on line, I did some Google searching earlier today and discovered the two versions I mention and link to above.

One of the things I always liked about the manual is that it started with fund...Read More

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Control Technology; A Glimpse Backward and Some Thoughts on the Future

Posted by David Sellers on August 7, 2008

Earlier this week, while deploying loggers to monitor filter performance in the Kaiser Building in downtown Portland, Oregon, I noticed that the original building control panel was still in place in the current engineering office/control room as illustrated in Figure 1.

Figure 1 - A 1960's/W's Vintage Central Control Panel

This building, and the control panel, date back to a point in time where direct digital controls (DDC) were not in the mainstream in the commercial buildings industry, although the technology could be found emerging in the process control industry. Instead, control systems were built up from discrete pneumatic and electric control elements, typically mounted in panels located near the equipment se...Read More

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Mounting Position Effects: +30/-90° from vertical = +8/-3% Accuracy

Posted by David Sellers on August 7, 2008

There are typically a lot of components to the accuracy specification for the sensors we use in our HVAC systems, as illustrated in Figure 1, which was extracted from the data sheet for a sensor I was working with a while back.


Figure 1A - A Typical Process Grade RTD Temperature Transmitter Specification Sheet - Page 1

Figure 1B - A Typical Process Grade RTD Temperature ...Read More

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Resources for the Resourceful: Electrical Fundamentals

Posted by David Sellers on August 4, 2008

Given that neither the mechanical systems I am so enthralled with, nor the systems that control them will function very well with out electricity, I have made a point of spending a little of my self learning time focused on electricity, especially on electrical fundamentals and electricity as it relates to building systems. One of the resource I have found to be very helpful in that is a little magazine called Electrical Apparatus, illustrated below.



By spending a few minutes with the July issue, I learned: 

From the letters section, I learned that the wye point on a NEMA Design D oil well pump motor o...Read More

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Load Profiles; Big Changes, Big Challenges

Posted by David Sellers on August 1, 2008

In my last post, I began to look at the challenges faced by a fairly typical VAV system (Figure 1) operating in a Midwestern climate (Figure 2) on a day where the conditions were no-where near the summer or winter design conditions or extreme conditions (Figure 3).

Figure 1 - System Diagram 

Figure 2...Read More

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System Load Profiles and the Challenges They Present

Posted by David Sellers on July 30, 2008

In my post on design versus extreme conditions, I pointed how how failing to consider the extreme operating conditions in addition to the design conditions could lead to a few surprises. Similarly, considering what happens for all of the hours between the summer and winter design conditions is also on the path to successful operation. Consider the system illustrated below. 

The system is located in St. Louis, Missouri.  Key features of the system are as follows:

The system is a ...Read More

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HVAC System Rules of Thumb

Posted by David Sellers on July 29, 2008

Frequently, when I encourage operators to consider the loads their systems serve, as I did in my previous post, I'm asked how someone who is not trained in design can go about doing that. I often suggest that they apply rules of thumb and there are a number of great resources out there on this topic. One of my favorites, appropriately titled HVAC Equations and Rules of Thumb is illustrated below.

    

...Read More

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Commissioning and Operations meet HVAC Design Theory; Design vs. Extreme Conditions

Posted by David Sellers on July 28, 2008

In my previous post, I mentioned a histogram that compared recent conditions with seasonal norms and extremes.  The following table, extracted from the 2001 ASHRAE Handbook of Fundamentals, is a different way of saying the same thing that the histograms I mentioned are saying, but for a location in California.

In general terms, seasonal norms for the peak summer and winter seasons are similar to design conditions in that they reflect the environment that will typically be encountered at a given location for a given time of year. For most projects, of necessity, designers target a statistically based ambient design condition as the basis of their design. Something ...Read More

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Resources for the Resourceful; Current versus Normal and Extreme Climate Data

Posted by David Sellers on July 22, 2008

In my previous post, I illustrated how hourly weather data for the most recent 3 - 7 days can be easily obtained from a nearby NOAA weather site.  The screen shot below illustrates another very handy weather-related feature that can be found for some sites that seem to be associated with the Western Regional Climate Center.

Notice the small histogram toward the bottom middle of the screen labeled Recent Area Temperatures.  This simple looking graphic actually is loaded with information regarding the recent climate pattern relative to the n...Read More

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Resources for the Resourceful; Free Hourly Weather Data

Posted by David Sellers on July 22, 2008

If you're like me, there has been more than one occasion where you returned to your office from doing some field work and wished you had taken the time to document the outdoor air conditions better than you had.  Maybe you thought the data was being captured by the facilities control system or data logger, only to discover that the data was bad or missing.  Or, maybe you were trying to recall if it was sunny or cloudy or when it rained or exactly when the marine layer moved out one day and at best, you can only infer those events from the temperature and humidity data logged by the system.   What ever the specifics, with out the data, while it may not be the end of the world, your analysis suffers because you have to make more assumptions than would be necessary if you had the data.

The good news is that the ...Read More

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